# Tile Roof Underlayment: The Hidden Bill on 20-Year-Old Arizona Roofs

- Link: https://propertyinspectionsplus.com/tile-roof-underlayment-arizona/
- Published: 2026-10-28T16:26:47+00:00
- Author: homeinspectordan

On a tile roof, the tile is not what keeps the rain out. The underlayment under 
the tile does that, and on a lot of Valley homes that are 20 years old or more, 
the tile still looks fine while the layer underneath is wearing out. If you are 
buying a home with a concrete or clay tile roof, the question to ask is not “how
old is the roof?” It’s “how old is the underlayment, and what shape is it in?”

I’ve written before about [how long a concrete tile roof really lasts in Arizona](https://propertyinspectionsplus.com/how-long-does-a-concrete-tile-roof-really-last-in-arizona/).
Short version: the tiles usually outlive the paper under them. This post is about
that paper, how I look for trouble with it, and what to do when the inspection points
at it.

## What the underlayment actually does

Tiles shed most of the water and take the sun. But tiles overlap, they crack, and
wind-driven monsoon rain gets under them. The underlayment is the waterproofing 
barrier. Whatever gets past the tile runs down the underlayment, out to the edge
of the roof, and off. If the underlayment is torn, brittle or missing, that water
goes into the roof deck instead. Then it’s the same chain I talk about on almost
every inspection: water gets in, wood rots, termites come.

On older Arizona roofs that underlayment is usually asphalt-saturated felt. Newer
roofs often have a synthetic. For comparison, the University of Arizona’s own construction
standards call for a [minimum 30-lb asphalt-saturated felt or a synthetic underlayment](https://dc.ufs.arizona.edu/sites/default/files/2025-05/Section-07320-Clay-Tile-Roofing-03.25.pdf)
under clay tile on campus buildings. Slope matters too. InterNACHI’s tile roof training
notes that low-slope tile roofs, between 2:12 and 4:12, need a [“double layer of underlayment beneath all of the tile”](https://nachi.org/tile-roofs-part2-141.htm).
Low-pitched patio covers and back roof sections are worth a closer look for that
reason.

## Why Arizona is hard on it

Heat and sun. That’s most of it. Felt is basically paper soaked in asphalt, and 
years of summer attic and roof-deck temperatures dry it out until it cracks when
you bend it. Anywhere a tile has slipped or broken, the sun hits the underlayment
directly and it goes even faster. Even the high-temp synthetics have limits. One
manufacturer’s self-adhered tile underlayment, for example, is rated [“UV resistant for up to 6 months of exposure”](https://www.westlakeroyalbuildingproducts.com/roofing/westlake-royal-roofing-components/westlake-royal-tileseal-ht-underlayment).
It’s built to sit under tile, not to be the roof.

Then there’s debris. Bird droppings, leaves and dust pile up in valleys and behind
flashing. If those channels aren’t wide open, water backs up, sits there wet, and
finds its way past the tile. I had a leak at the front of my own house a few years
ago from exactly this, so I pay attention to it.

## What I look for from the roof and the attic

I can’t peel back the whole roof during a home inspection, and I’m not going to 
tell you the underlayment has a set number of years left. What I can do is look 
for the signs that point one way or the other. Here’s what goes in my notes:

 * **Exposed underlayment.** Where a tile is broken or slipped, I look at what’s
   underneath. Brittle, cracked or torn felt tells me a lot about the rest of the
   roof.
 * **Cracks that matter versus cracks that don’t.** Cracked tile corners are pretty
   typical out here. Not the end of the world, because the part protecting the roof
   is still covered. Once a crack runs up past the section where the tiles overlap,
   about 3 inches, that’s when I start worrying.
 * **Valleys and flashing.** Packed with debris, covered over with roofing tar, 
   or a cap sheet laid over the flashing so water can’t get down the channel. Water
   needs a clear path off the roof.
 * **Painted tiles and patchwork.** Painted-over tiles and mismatched replacements
   usually mean somebody worked on the roof. I wrote up one of these in [a roof repair second opinion where the tiles were painted](https://propertyinspectionsplus.com/roof-repair-second-opinion-painted-tiles/).
   Painting tiles doesn’t do anything for the underlayment.
 * **Stains in the attic.** Dark water stains on the roof sheathing or rafters, 
   especially below valleys, around vent pipes and along the low edge of the roof.
   I check these with a moisture meter and a thermal camera when I can.
 * **Ceiling stains inside.** A stain under a valley or a roof penetration is the
   house telling you where to look first.

One more thing. Not every tile roof should be walked. Old tile breaks underfoot,
and every tile I break is a new hole for water. So some of my roof evaluation comes
from the edges, from a ladder, from the attic, and from what’s going on inside the
house.

## What a lift and relay involves

When the underlayment is done, the usual fix on a sound tile roof is called a lift
and relay, or an underlayment replacement. The roofer:

 * Pulls the tiles and stacks them on the roof or the ground.
 * Tears off the old underlayment down to the roof deck.
 * Checks the sheathing and replaces any wood that’s rotted or soft.
 * Installs new underlayment, plus new flashing at valleys, walls and vents where
   it’s needed.
 * Puts the original tiles back and swaps out the broken ones.

It isn’t cheap, because it’s a lot of labor. But you’re keeping the tile, which 
is the part that lasts. The catch is matching. If enough tiles break and the profile
or color isn’t made anymore, the replacements may not match. That ties into insurance,
below.

Ask the roofer to put in writing what they’re replacing: underlayment type, flashing,
how they’ll handle broken tile and wood repair. And check their license with the
[Arizona Registrar of Contractors](https://roc.az.gov/) before you sign anything.

## Age and insurance questions to ask

Tile roofs get called “lifetime roofs” a lot. The tile might be. The underlayment
isn’t. So during your inspection period, get answers to these:

 * **When was the underlayment last replaced?** Not the tile repairs. The underlayment.
   If the answer is “never” on an older home, plan for it.
 * **Is there paperwork?** Invoices, a permit, a written roof warranty, and the 
   roofer’s name and license number.
 * **What did the seller disclose?** Read what they wrote about leaks and roof repairs,
   and compare it to what the inspection found.
 * **What will your insurance do?** Call your insurance agent before your inspection
   period ends, tell them the roof type and age, and ask how they handle it. Ask
   about matching too. ABC15 reported that in Arizona a standard policy [“is only required to repair the damage, not to make it match”](https://www.abc15.com/news/let-joe-know/its-absurd-valley-man-surprised-by-roof-repair-insurance-coverage),
   and that normal wear and tear is on the homeowner. Worn-out underlayment is wear
   and tear.

## What to do if the inspection flags it

Don’t panic, and don’t walk away over a few cracked corners. Do take it seriously
when the signs point to the underlayment, because this is a water item. Here’s how
I’d handle it:

 * **Get a licensed roofer out during your inspection period** for an evaluation
   and an estimate. Ask them to lift a few tiles in the areas I flagged and photograph
   what’s under them.
 * **Get a real number.** Not a guess and not “take a few thousand off.” An estimate
   in writing.
 * **Use it in your repair request.** You can ask for the work or for a credit. 
   If it were me, on a job this size I’d lean toward the credit so I can pick the
   roofer. Here’s [how the BINSR works in Arizona](https://propertyinspectionsplus.com/binsr-arizona-home-inspection-repair-request/).
 * **Keep the roof maintained after you move in.** Clear valleys and flashing before
   monsoon season, replace broken tiles quickly, and keep people who don’t know 
   tile off the roof.

At the end of the day it’s your call. I just want you to know what you’re buying
so you can budget for it instead of finding out during the first big storm.

## Tile roof inspections in Gilbert and across the Valley

The roof, the attic and the ceilings below are all part of every [residential home inspection](https://propertyinspectionsplus.com/residential-home-inspection/)
I do, whether the house is in Gilbert or out in [Mesa](https://propertyinspectionsplus.com/home-inspector-mesa-az/)
and [Chandler](https://propertyinspectionsplus.com/home-inspector-chandler-az/).
Every home inspection includes a [termite (WDO) inspection](https://propertyinspectionsplus.com/termite-inspection/)
at no extra charge, plus a 1-year termite warranty through [Firehouse Pest Control in Gilbert](https://firehousepest.com/services/termite-treatment/)
if no active termites are found.

**Buying a home?** [Book your inspection online](https://app.spectora.com/home-inspectors/my-inspection-company-f8d6dbae4e/schedule)
or call [623-399-0079](https://propertyinspectionsplus.com/tile-roof-underlayment-arizona/6233990079).

Property Inspections Plus is a [Gilbert, AZ home inspection](https://propertyinspectionsplus.com/)
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